Case Evidence

Supplier Rescue Warpage Correction

T1 samples had warpage and assembly gaps that the original supplier could not explain clearly.

Buyer situation

Warped T1 samples, assembly-gap photos, existing CAD, trial information and unclear supplier explanations.

Main risk

T1 samples had warpage and assembly gaps that the original supplier could not explain clearly.

Engineering decision

Part geometry, gate assumption and cooling-risk review separated correctable tooling issues from design limitations.

Sample gate

Re-trial review focused on flatness, assembly gap, shrinkage behavior, injection conditions and whether the correction path was commercially realistic.

Evidence

Part geometry, gate assumptions and cooling risk were reviewed before correction.

Buyer takeaway

Mold rescue starts with evidence discipline; without trial parameters and sample records, every correction guess becomes expensive.

Evidence matrix

Evidence areaWhat the buyer should see
Starting filesCAD, drawing, sample photos or supplier issue notes that explain why the project needed review.
Mold decisionSteel, cavity, gate, parting-line, slider, insert or export handoff assumptions.
Sample gateT1 sample photos, dimensions, appearance notes, assembly fit and issue list.
Release proofDimensional or FAI record, material confirmation, correction log and acceptance status.

Prepare a similar request

3D CAD or 2D drawingTarget resin and finishEstimated quantity and mold lifeCritical dimensions or cosmetic zonesPhotos of current samples if available